Rösler optimizes production systems with retrofit and tune-up service for greater efficiency

Rösler, a company known for its mass finishing and shot blasting solutions, offers a cost-effective alternative to purchasing new machines with its Retrofit and TuneUp service. This service aims to modernize existing equipment and adapt it to current performance and safety standards – a solution that is particularly attractive in times of tense global supply chains and tight budgets.

Modern production requirements demand high efficiency, minimal downtime and compliance with constantly changing technical regulations. Rösler meets these requirements with its TuneUp service, which brings existing machines up to date through targeted upgrades. This strategy not only saves energy costs, but also reduces maintenance costs and increases productivity. Especially in an economic environment where maximizing existing resources is crucial, this approach offers a clear advantage.

Chris Kershaw, Automation and Retrofit Manager at Rösler UK says, “The economic advantages of Rösler’s retrofit services are substantial. Upgrading existing machinery can drastically cut energy costs and improve throughput. For instance, replacing old turbines with Rösler’s state-of-the-art Gamma turbines can lead to energy savings of up to 25% and enhance blasting efficiency, resulting in shorter processing times and increased productivity. This not only reduces operational costs but also minimises the payback period for the investment, which can be as short as 12 to 15 months.”

Another highlight of the TuneUp service is the significant extension of the service life of critical components, such as turbine blades, by up to 16 times. This minimizes downtimes and reduces maintenance costs, which leads to a longer service life of the turbines with higher efficiency.

Rösler’s TuneUp service always begins with a detailed analysis of the current condition and performance of the existing equipment. On this basis, Rösler’s engineers develop a customized retrofit plan that is precisely tailored to the customer’s needs and objectives. Possible upgrades include the installation of advanced media refill systems or the integration of magnetic separators to extend the service life of wear parts by removing contaminants such as sand.

For companies that have to comply with strict environmental regulations, Rösler also offers solutions such as automatic dosing systems that prevent legionella contamination in wet dust separators. Such upgrades not only improve operational efficiency, but also contribute to companies’ sustainability efforts, which are becoming increasingly important in the manufacturing industry.

Kershaw concludes, “Rösler’s Retrofit and TuneUp service stands out as a strategic response to the current challenges faced by the manufacturing sector. By modernising existing equipment, companies can achieve significant cost savings, enhance efficiency, and extend the lifespan of their machinery. In an era where resource optimisation is key, Rösler’s innovative approach provides a competitive edge, ensuring that manufacturers can keep pace with technological advancements and market demands without the hefty investment of new equipment.”