Chinese bicycle manufacturer 3D prints Asia’s first titanium frame with BLT

With the support of 3D printing specialist BLT, Chinese bicycle manufacturer TITAN SUPER BOND has successfully produced the first fully 3D printed titanium alloy bicycle frame in Asia. This breakthrough opens up numerous new opportunities for Chinese and Asian bicycle manufacturers.

Until now, the production of certain high-end components using traditional methods has been costly and time-consuming. This is where the metal 3D printing process offers significant advantages. Despite complex structures, the parts can be manufactured precisely, stably and in a short time. It also enables individual adaptation to the rider’s needs.

In this specific case, two BLT-A320 3D metal printers were used. TITAN SUPER BOND and BLT worked closely together to overcome several challenges. In particular, the deformation control of delicate components with wall thicknesses of less than 1 mm required the development of special process solutions.

This resulted in particularly lightweight titanium stems and head tubes, for example. The lower weight has a positive effect on the speed of the bike and makes long tours easier. The titanium alloy also ensures efficient power transmission and exceptionally elastic riding characteristics.

According to the company, the 3D printing process not only reduces manufacturing costs and times. It also significantly improves the quality and durability of the frames compared to conventional welding processes. The parts are less susceptible to material fatigue.